Inexpensive security mods: Installing starter interrupt and hidden fuel pump kill switches

heavy duty sealed fuel pump cutoff kill switch

Old school “security” mod:

Starter kill and fuel pump kill switches.
 
A person wanting to drive my car would have to know to push the starter kill button while turning the key. Also, they would need to know to switch the fuel pump on. These two mods in addition to the OEM Scion Security system make it difficult to steal the car. Effectively, to steal my car you’d have to tow it.

These are the momentary switches I use

momentary switch
momentary switch

Starter Kill Described

The way it works:
  • Tap into the 12v power wire that triggers on when you turn the key to start the car.
  • NOT the 1st stage AC power wire.
  • The actual full turn to crank your car is a different wire, this is the wire you tap.
  • To start the car you must simultaneously push a momentary button, and then turn the key (fully) to start the car. Release both after car starts.
  • What you’re doing is completing the 12v circuit to the wire by pushing the momentary button and that allows the car to start when you turn the key.
I have this connected to a relay, so my system actually works like this:
  • Push the momentary button, that triggers a 4-pin relay.
  • The relay then completes the 12v power to the starter wire.
  • Turn the key (fully) to start the car
  • After the car starts, release both the button and key at the same time
Another (more simple) way to accomplish this would be a hidden 2-prong toggle switch that just cuts off the 12v power to the ignition wire.
 

Starter Kill wiring with relay

These instructions serve as a general guide. Please make sure to do all your testing with a multi meter first. That said, the wiring below is exactly how I have it on my 2006 Scion tC. There could be differences in other years so do your research and test with your own multi meter first.
how to wire a starter kill interrupt switch
how to wire a starter kill interrupt switch
5amp fuse for starter kill relay
5amp fuse for starter kill relay
fuse taps labelled hot or switched power
fuse taps labelled hot or switched power
Bosch 4-pin relay markings
Bosch 4-pin relay markings
starter kill switch relay scion tc
starter kill switch relay scion tc

This is the actual wire to tap

Open up your steering column covers and find this harness under the key lock cylinder. The wire shown below (red arrow) is the wire you’re tapping. I recommend you test with a multi-meter first to confirm.

starter kill relay switch wire
starter kill relay switch wire
 

Fuel pump Kill switch

Plain and simple: Switch the fuel pump OFF, engine will not get gasoline, car will go nowhere. Keep in mind this is always on. For this switch I use a marine grade heavy amp rated, two-prong toggle switch, directly in line to the fuel pump 12v power wire. This is a simple way of installing it.
 
The downside is if one were to accidentally bump the switch it would kill the fuel (even while driving). Also you need a switch that is rated high enough to withstand always being ON, it should be capable of supporting enough amperage if your fuel pump is working hard (example carrying load, accelerating hard, etc). A typical fuel pump for a normally aspirated 4-cylinder engine will draw 4-10amps at most.
 
The more fail safe way to wire this would be with a 5-pin relay such that toggle in the OFF (at rest) position sends the 12v power, but when switched ON it kills the fuel pump. This way, if the switch fails, the relay is still at rest, enabling 12v power to the fuel pump. 
 
Heavy duty sealed 25a Fuel pump switch two prong
Heavy duty sealed 25a Fuel pump switch two prong
25A SPST fuel pump cut switch specs
25A SPST fuel pump cut switch specs

heavy duty sealed fuel pump cutoff kill switch
heavy duty sealed fuel pump cutoff kill switch

Wiring the Fuel Pump Kill switch

For obvious security reasons, no pictures of my install location for this part.
  1. Take the back seat out
  2. Find the wire that powers the fuel pump (use a multimeter)
  3. Interrupt that wire, extend it to the switch prongs (route it under the carpet as needed)
  4. Use the switch to complete the 12v power circuit to your fuel pump
  5. After testing, hide the switch where nobody will see it, and you won’t bump into it on accident.
  6. ADVICE: I would use the same gauge wire as the fuel pump power wire AND soldered connections.


Links to soldering tools and accessories


 
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