Modern look: Reduced Height Automatic Gear Shift Knob Chopped and Rethreaded with OEM Boot

reduced height autmatick shift knob with manual boot

Inspiration from modern Automatic Shifter designs

modern automatic shift boot
Modern style automatic shift boot
 
Inspired by some of the newer automatic shift knob designs, in this article I’ll show you how I cut down my shift knob, rethreaded it, added the OEM shift boot for a cleaner more refined look.

Some before and after

automatic shift knob with OEM manual boot retrofit
automatic shift knob with OEM manual boot retrofit

reduced height autmatick shift knob with manual boot
reduced height autmatic shift knob with manual boot
automatic shift knob modification using oem manual boot
automatic shift knob modification using oem manual boot

shortened automatic shift knob gear selector scion tc
shortened automatic shift knob gear selector scion tc

automatic shift knob cut down and manual boot retrofit Scion tC
automatic shift knob cut down and manual boot retrofit Scion tC

 The quick summary

  • The original OEM rod thread is M8-1.25 for the automatic. I cut that entire thread off using a grinder. I started with about 1.5″ of height.
  • The shaft beneath that is wider. I thread that to M9x1.25. I ended up cutting another .75″ off that.
  • I also rethreaded the OEM Illuminated shift knob to M9x1.25
  • Total height reduction is about 2.25 inches, actual height reduction depends on how far down you thread the rod
  • I had to take apart the Illuminated knob, the chrome base and the front/back panels (they are glued together)
  • I used a Dremel and hand file to take down material so that the OEM leather boot could be sandwiched between the panels.
  • I used gaffer tape to attach the leather to the knob, then reglued the panels.

Tools used


Cutting the rod down

  1. There’s no magic here, I used an angle grinder inside the car. Protect the area around it from sparks and flying metal dust.
  2. IMPORTANT: If you’re not sure how low you want to go, take off little by little. I ended up taking off 1/2″ first on the original M8x1.25 thread, then the entire M8 thread off (about 1.5″). Threaded it to M9x1.25, then chopped another .75″ off that. You can always go lower, you can’t add height.
  3. REALLY IMPORTANT: Get a wet rag and wrap the rod, it will get hot fast and you want to stop that as much as you can.
  4. Cut fast, get it over with as soon as you can, you don’t want that rod to heat up any more than it needs to. There are parts you can’t see inside that shifter assembly that will heat up or melt. We don’t know. And we don’t want to find out the hard way.
reducing the height of the automatic shift knob but cutting it down
reducing the height of the automatic shift knob but cutting it down

Threading the rod

Next I thread the rod to M9x1.25. Use Tap Magic oil. For more clearance with spinning your die handle, put the car into “DRIVE” with the parking brake on.
reducing the height of the automatic gear selector shaft and rethreading to m9
reducing the height of the automatic gear selector shaft and rethreading to m9
 
cutting down and rethreading the automatic gear shifter shaft to M9
cutting down and rethreading the automatic gear shifter shaft to M9

cut down automatic gear shift rod and rethread to M9
cut down automatic gear shift rod and rethread to M9

Threading the inside of the shift knob

Now you need to thread the inside of the shift knob from M8x1.25 to M9x1.25. I didn’t have to drill out anything here. It’s plastic, I just let the M9 tap do all the cutting. It worked fine.
rethreaded automatic shift knob to M9 1.25
rethreaded automatic shift knob to M9 1.25

Test knob height during this stage. Stop, install the knob, put it into park and assess height. From here you can chop it down more, and thread more down. Remember you can’t add, so just take your time here assessing your final desired height.
 
Here were the stages of my test fit.
automatic shift knob post chopped down
Testing heigh of the automatic shift knob post chopped down

The final height

chopped down automatic shift knob rod
chopped down automatic shift knob rod

Prep for the OEM boot

You’ll have to remove these two pieces from the auto shift assembly to make room for the boot
automatic shift knob panel black out the display with wrap
automatic shift knob panel black out the display with wrap

retaining clip OEM shift boot
retaining clip OEM shift boot
 
You’ll have to remove the boot collar, it’s retained with a metal clip
removing the OEM manual boot retaining clip
removing the OEM manual boot retaining clip

Disassembling the OEM Illuminated knob

I’ll show you how I modified the knob to affix the leather boot. There’s no turning back here
First take the chrome lower off, Here are the two clip points on the left/right sides of the knob assembly. All you have to do is shove a thin pry tool there, and it will release. These photos should help:
separating the illuminated shift knob from base 2005-2010 Scion tC
separating the illuminated shift knob from base 2005-2010 Scion tC

OEM illuminated shift knob removing the side panels
OEM illuminated shift knob removing the side panels
Now the chrome base is removed.
OEM illuminated shift knob separating bottom shaft
OEM illuminated shift knob separating bottom shaft

Now start trimming and fitting little by little

STOP. If you want to try to figure out a different way to secure the leather to the knob, now is the time.
This is how I did
  • I removed the side panels of the knob.
  • I shaved down the base of the knob, flush to the hole/threaded insert
  • I shaved the walls of the knob thinner to make clearance the leather
  • I sandwiched the leather between the side and glued the sides back on

Removing the side panels

They are held in with rubber glue. Best thing to do is just shove a thin panel tool in there and SLOWLY separate it. You’ll hear the glue start to separate and eventually it will just release.
removing panel automatic illuminated shift knob
removing panel automatic illuminated shift knob

OEM illumination knob held in with glue just rip it off
Here’s the perforated leather panel (front) pried off:

OEM illumination knob held in with glue just rip it off

Here’s the smooth panel (rear) pried off, the panel that has the button
illuminted shift knob cover removed
illuminted shift knob cover removed
Shave the entire bottom of the knob off flush w/ the threaded hole. I used a combination of a Dremel with a cutting disc, and a coarse hand file
take down material automatic shift knob manual boot retrofit
take down material automatic shift knob manual boot retrofit
Around the circumference of the knob, I took off enough material to sandwich leather in between them.
fitting the oem manual boot to the shift knob
fitting the oem manual boot to the shift knob
I sanded down material off the back plate to make more clearance for the leather boot
illuminated shift knob housing modification
illuminated shift knob housing modification
trimming the inside edge of the shift knob cover
trimming the inside edge of the shift knob cover
I had to trim off some of the leather boot, it will be too long since I cut down the height of the rod. In my install, I cut off about 1″ of leather, just below where it normally folds.
manual boot trimming to fit automatic shift knob
manual boot trimming to fit automatic shift knob
 
No I use Gaffing tape (really sticky) to secure the leather boot to the base of the knob. Trial and error here. Just make it fit. Remember to cut a notch for the button. Use the gaffing tape at the sewn seams so the thread doesn’t pop out.
Keep shaving plastic and test fitting until you are able to close this gap between the panels:
auto shift knob modification with OEM manual boot
auto shift knob modification with OEM manual boot
fitting the manual boot to the automatic shift knob
fitting the manual boot to the automatic shift knob

manual boot retrofit on autmoatic shift knob modification
manual boot retrofit on autmoatic shift knob modification

automatic shift knob with manual boot attached
automatic shift knob with manual boot attached

tape the seams to secure manual boot to knob
tape the seams to secure manual boot to knob

Use glue or adhesive to put the panels back together. I used some leftover AISIN Gasket sealant. For the final glue up, use rubber bands to hold the panels in place while the glue dries:
final glue up use rubber bands to hold the shift knob panels tight
final glue up use rubber bands to hold the shift knob panels tight

rubber band on final glue up
rubber band on final glue up

Installation procedure and removal procedure

1. With the CAR OFF, set your parking brake
2. Put the car into DRIVE (You’ll need your key in the car and foot on brake)
Basically you’re putting your car into DRIVE without the car started.
3. Remove the large bezel and pull it up, remember everything is still attached at the knob at this point.
4. Reach under the bezel, and work the leather boot frame retainers off. They are secured on the left and right side.
5. With the leather boot frame detached, you’ll have to angle it out of the rectangle. The silver trim will remain in place.
6. Now, you can spin off the knob, the boot will spin along with it.
7. Once the knob (and boot) are removed you can take the remainder of the large bezel off
8. To install, reverse process.

Future Plan

I’m going to 3D print a collar for the leather boot so I can use a different method of attaching the boot to the rod, and the install would be normal (spin off the knob first). I’d also like the circumference of the boot collar to match up flush with the base of the knob, instead of being sandwiched between the panels
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